AI Intelligent CCD Visual Positioning

Fully Automatic, replaces manual work

Have you encountered the following problems during production and processing?

Time consuming to place？                     Easy to make mistakes?                     Waste costs?

●Easy to Operate

Materials can be placed as desired

Special-shaped materials, no alignment required

●Intelligent matching

Computer AI intelligent matching

Triangles, polygons, special shapes...automatic matching

●Replaces Manual Work

No Manual Alignment Required

Saves Labour Cost

No need to deliberately align

Materials can be placed at will, greatly saving placement time

Reduces labor and time costs

●Improves Printing Quality

Machine Automatic Positioning

Reduces the Chance of Error

Machine AI automatic positioning

Significantly reduces errors that occur during manual alignment

●Reduces Investment

One-time Investment

High Return, High Efficiency

The equipment only requires a one-time investment, its long-term use cost is much lower than the labor cost, and the scrap rate will be greatly reduced.

Technical Featuers

☑ 5PL variable ink droplet, high resolution printing

☑ All steel print head with a longer life time and it is corrosion resistant

☑ Imported Linear Motor and Maglev railway for stable operation

☑ Imported screw drive, high precision

☑ Intelligent ink alarm system

☑ Automatic height detecting and positioning system

☑ Independent control of Color and White negative pressure system

☑ AI recognition and automatic positioning to reduce error pobability

VARIOUS WAYS OF PRINTING WHITE

Hard Oxidized Sinkhole Vacuum Table with Registration Pins

The Vacuum Table is divided into several vacuum zones. The stronger vacuum avoids the friction between the print head and the media. The table surface hardness reaches HV500-700. It is more scratch-resistant and wear-resistant. The load per square meter is up to 100KG. Meanwhile, the table is equipped with Registration Pins for easier loading of rigid materials. It is very user-friendly.

Through the destructive experiments and long-time test, the Y axis adopts Panasonic Servo System and the PMI Screw Drive Structure System to ensure the high mechanical movement accuracy, durability and the stable performance.

The machine adopts branded water cooling LED uv lamp that complies with the UL standards. The light is environment-friendly, and the lamp has a long life time of 35000 hours. Thanks to the low hear of the light, heat-labile medias are also applicable.

Imported Linear Motor and Maglev Railways, and Metal Raster Tape

For the carriage movement, the machine is equipped with excellent-quality Linear Motor and Maglev Railways, and Metal Raster Tape. Thus, the carriage runs more accurately and steadily without vibration, which in turn makes the printing at a good quality even at high-speed running.

The X-axis gantry is made of 200px*400px aviation aluminum profile, which has high tensile strength and large bearing capacity. It is stable enough and will not deform for long-term use.

Automatic Height Detector

The optimal distance between the head and the media can be adjusted just by one click! This easy and quick way avoids the ink spray and helps the machine delivers good printing quality.

The machine is equipped with good towline. It is wide enough to enable wires long-term work without rubbing against each other, and reduce the noise during the movement.

Anti-Static Device and Crash Sensor

The Anti-Static Device removes the static from the media and perfectly avoids ink spray. The sensitive Crash Sensor on both sides will prevent the print head from being damaged.

The ink Alarm system will give alert via signal light and sound when the ink volume is low. Alert will also be shown in the software interface. The white ink tank has automatic stirring system so that the white print head will not be clogged.

The ink Heating System will heat the ink to an appropriate temperature before it goes into the print head, which makes the ink run more smoothly and avoids the nozzle clogging in cold working environment. Thus, the printing is vivid and bright.

Disk filter

Before going into the print head, the ink will be further filtered by the Disk filter so that the tiny impurities can be filtered out. The printhead will work in a good condition and its life time will be extended.

There is an independent valve on each Sub Ink Tank to control the ink flow. When the machine is off, the valve can be closed in order to avoid ink waste.

Independent Ink Purging for White and Color enables purging color and white separately, which ensures smooth ink flow and more stable ink supply when the machine is printing at a high speed.

Negative Pressure System

With the NC pressure display instrument, the machine can do high quality printing at as a high fire frequency as possible to increase the printing speed; With an additional air sub tank to make the change of negative pressure more stable and ensure the stable ink supply at a high-speed nonstop printing.

Panasonic Servo System

Adpots Japanese Panasonic Servo Driver and Servo Motor to realize the closed-loop control of location, velocity and torque, and overcome the out-of-step problem of the stepping motor. They System delivers good performance when running at a high speed and runs steadily when working at a low speed. Also, the System gives timely dynamic response, low running noise, and low heat.

Using 8 cm x 16 cm steel tube and overall welding of the triangle law structure, the base frame is stable and non-deforming. The platform base adopts high-precision gantry milling. It is highly accurate and the flatness error is extremly small.

TECHNICAL PARAMETERS                            

Video Demonstration                               

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